| |
Quick Links
Fue l-Injection Mapping
& Carb Jetting Results
|
2004 Yamaha Warrior (Custom mapped by Konrad with the
Dynojet Power Commander)

Air / Fuel Ratio
Graph
 Blue Line: Before
Mapping Red Line: After
Mapping
|
What you see above is the
exhaust analysis (or air / fuel ratio analysis) of a 2004
Yamaha Warrior both before and after custom mapping by Konrad
on the dyno. Our target air / fuel
ratio is 13 to 1. That means we're shooting for 13
parts of air to every 1 part of fuel. Our dyno run prior to
mapping shows the air / fuel ratio dropping at 2400 RPM to 11
to 1, then leaning out at 3400 RPM to 14 to 1, and richening
back out to 12 to 1 from 4000 RPM to
top-end. Our customer,
Ford Bailey, brought this 04 Warrior in nicely equipped with a
Yamaha Speedstar 2:1 Performance Exhaust and Baron's Big Air
Kit. He was pretty happy with the performance but noticed his
pipe was discoloring and experienced some "coughing" during
shifting. Those inefficient exhaust mixtures were
undermining the investment Ford had made in performance
enhancing parts. WIth custom mapping Konrad was able to
smooth the rich and lean areas and bring the exhaust
mixture to maximum efficiency.
For readers who just want to know how the
customer liked the results, Ford told me that he "Feels it
more in the seat," and that, "When I change a gear, it comes
on."
Final HP:
83.8 Final Torque: 104.6
Ft LBS | Horsepower / Torque
Graph

|
2002 Harley Davidson Road King (Custom Mapped
by Konrad with the Screaming Eagle Race
Tuner)

|
Jack M.
from Clarksville, TN outfitted this '02 Road King with a
factory 103 kit, Super Trapp 2:1, Screaming Eagle
intake, and the Screaming Eagle Race Tuner loaded
with one of Harley's pre-made maps. Jack
found that the Race Tuner's pre-made maps did not work
well with his choice of aftermarket exhaust so he brought his
bike to Konrad for custom mapping.
The blue lines
on the graph above represent the bike's horsepower, torque and
exhaust ratio at 100% throttle prior to tuning. Horspower and
torque numbers both peaked in the high 90's but the exhaust
analyzer showed a very lean condition below 4000 RPM and an
overly rich condition from 4000 to 6200 RPM. Jack's
seat-of-the-pants dyno confirmed the fuel mix was off as
he experienced an uneven power band and complained of flat
spots.
After a
few hours of adjustments on the dyno, Konrad brought the
air/fuel mixture to a steady state of maximum
efficiency all across the RPM band. Not only did this
eliminate the flat spots Jack experienced, but it resulted in
gains of nearly 10 horsepower and 11 FT LBS of torque. Not too
shabby, eh?
MAX HORSEPOWER: As received =
97.9 After Tuning =
107.6 MAX
TORQUE: As received = 95.9 After Tuning =
106.2 | |
|
2007 Harley Davidson 96ci Road
Glide (Part 1) Horsepower
Torque

|
Here's one for those of you
wondering how the 2007 Harleys are performing. Back in October
our friend Alan Temple of Nashville brought his stock 07 Road
Glide in for a base line run. The dyno readings were 67.9
horsepower and 84.0 Ft LBS of torque (as represented by the
blue curves on the graphs above).
A few weeks later Alan
kicked his results up significantly by adding a set of
Screaming Eagle Street Legal Mufflers, a K&N High Flow Air
Filter, and the Dynojet Power
Commander with a downloaded map.
The results of these modifications (73.6 HP & 90.3 FT LBS
of torque) are represented by the red curves on the graphs
above.
Our next step was to further increase the air flow
with the K&N Custom Air Filter Kit and create a custom fuel injection map on the
dyno. This K&N Custom kit works with your factory air
filter cover & features an integrated velocity stack.
We really like it & definitely recommend it.
 Click
here for more info on K&N's Custom Air Filter
Kit Click here to purchase -
$157.95 The day after Alan left our shop he
used the bike's new-found power to dodge a
red-light-running cager. Just another example of the
importance of a responsive, well-equipped & well-tuned
motorcycle. |
---------------------------------------------------------------------------------------
2007 Harley
Davidson 96ci Road Glide (Part
2) Horsepower
Torque 
|
|
Yamaha V-Max

|
If you've
never experienced take-off on a
V-Max before, I can only advise you to be prepared. Get a
good grip on the machine or you may soon find
your eyes focused on twinkling stars above as you lay in
the dust wondering what just happened. At least that's
how it can go with a properly equipped, jetted
& tuned V-Max.
Our
customer, Brian, brought his
power house from Knoxville to the shop in
Nashville looking for a remedy to its wavering
throttle response. Our initial
diagnostics showed the bike was putting out max
numbers of 104.7 HP & 68.9
Ft LBS of torque. We knew from dyno time
with other V-Max's that Brian's numbers with his Kerker
4:1 exhaust were well below stock, proving once
again that aftermarket modifications must be made in
conjunction with carb jetting / fuel-injection mapping
adjustments. After installing a Dynojet jet kit and much
careful experimentation with various baffles
Konrad delivered nearly 20 additional horsepower and 15 FT LBS
of torque.
Though Brian's horsepower & torque gains are
impressive, he's most pleased with the improved throttle
response. In Brian's own words, the difference is "like night
& day."
Here's
Brian's actual testimonial:
Konrad and
Melinda,
I finally got some
fresh tread on my VMAX and was able to push the bike to it's
limits to get a real before and after performance test. Two
words came to mind after my first straight line run......HOLY
****. I cursed Konrad for a couple of minutes before a smile
began to appear that stayed on my face so long that it began
to hurt. I am the second owner of this bike and I have logged
the majority of it's miles and it has never performed at this
level. The throttle response is instant, the power is constant
and it gets 12 miles to the gallon better gas mileage than
before. I took this bike to a local shop in Knoxville, then to
the dealership and finally made the three hour trip to TNT. I
wish that I had come to see you guys first. I have never felt
so comfortable and had someone take the time to explain how
the bike works and how it could work better. I do not usually
take the time to write thank you letters but Konrad's
knowledge mixed with his and Melinda's personalities is a
combination for success and deserving of praise. I write this
so that the reader may be able to save some time and money by
not making the mistakes that I made by going some place
else. Thanks, Brian Thomas, 1999 Yamaha VMax ...
Sent
10-20-06 | |
|
2003
Harley Davidson Heritage
Softail

|
One of our
local Harley shops referred this 2003 Heritage Softail to us
for some well-needed fuel curve adjustments
following aftermarket modifications including a
Roadhouse 2:1exhaust, S&S gear driven cams, Arlen
Ness BigSucker Kit and
Stage 1 download from Harley. The
bike's owner still experienced bad hesitation in 3rd
& 4th gears, at about 3500-4000
RPM. The graphs above show us why the bike's
performance was lagging in those specific areas. The bottom
portion of the graph addresses the air/fuel ratio, which in
general should hold at 13:1 all across the RPM band.
The red line, which shows before mapping results, indicated
lean settings between 3500 & 5000 RPM. Check
out the HP & torque curves in the upper portion of
the graph & you'll notice the dips in the red lines which
correspond to the lean portion of the fuel
curve.
To correct
this condition Konrad added fuel to the
appropriate map cells. The graph's blue lines show
the after mapping results. The air fuel ratio is now
at a steady 13:1 all across the RPM band and the
dips which previously existed in the horsepower & torque
curves are now eliminated.
Proper tuning resulted in gains of
3.2 peak HP & 8.1 Ft LBS of torque and the
customer's riding experience is noticeabley
improved.
So now this bike is adjusted
to its aftermarket modifications, but is there
still room for improved
performance?Yes, there is. Konrad says he'd like to see
the bike reach maximum
torque at 2500 RPM instead of 4000 RPM. How could this be
achieved? Maybe headwork and/or exhaust changes. If our
customer is interested in bumping it up a little or
alot more we'll keep you posted of his
modifications and the resulting performance
improvements. | |
|
2005 Honda CBR1000rr Repsol Horsepower
& Torque Chart
 Air / Fuel Graph

| The
above graphs were sent to us by the bike's owner, J. Orrand,
as he viewed them with Dynojet's Run Viewer
Software. J. is a computer /
bike wiz so of course he wanted to study his runs in
depth and share his results with the interested
world. He's been in to dyno test several performance
parts for his bike in the past. After figuring out which
performance parts he wanted to add to his CBR1000RR, he came
in to have Konrad create a custom Power Commander map for his
bike to insure he was getting the most out of the performance
additions. His current aftermarket performance parts
include the notorious Honda Flapper Mod, which allows more air
to enter the air box at lower RPMs, an Arata Titanium slip-on,
and BMC race filters. As the blue line on the Air/Fuel graph
above shows, the CBR1000rr was running a little on the
rich side from about 5000 RPM all the way to 12000.
Konrad worked with this beautiful Repsol for appx 3 hours,
adding and removing fuel as necessary in hundreds of
different fuel cells. The graphs above show that proper tuning
gave the bike about 6 more HP & 3 foot lbs of
torque all the way across the RPM band, as you can see on the
Horsepower / Torque Graph (blue line is before mapping, red
line is after). Now you want to know what good any
of this tuning is when you're not showing off your dyno
graphs. Here's what J. had to say:
"...Not only does the bike pull harder, the power is
much more linear and smoooooooth. On and off throttle
transitions are now seamless and the bike is much more
enjoyable to
ride.
..."
 Read J's
complete remarks on his web-site http://www.hooliganbiketech.net/ which he built "To provide modification, technical, and maintenance
information on the Honda CBR1000RR motorcycle to make it an
all around better motorcycle for the street while considering
safety, performance, durability, and cost."
| |
|
2004 HONDA VTX 1800 RETRO Horsepower,
Torque & Air / Fuel Ratio Charts
 #1: Stock
VTX |
 #2:
Chambermaids (long baffles), K&N, PCIIIUSB &
downloaded map
|
|
 #3 Chambermaids with short
baffles, K&N, PCIIIUSB & downloaded
Map
|
 #4 Chambermaids with no baffles, K&N,
PCIIIUSB & Custom
Map
|
The above
charts show another cool feature of dyno testing & tuning:
we can actually know the effects of seemingly small changes to
the performance systems. Even before Konrad made a custom
fuel-injection map for this 2004 VTX 1800 Retro, there was a
gain of 8.2hp and 3.8 foot lbs of torque with the aftermarket
exhaust (with long baffles), K&N air filter, Dynojet
PCIIIUSB & pre-made map from Dynojet (See graph #2). These
modifications also solved a lean condition on the bottom end
which you see in graph #1.
Mission accomplished...?
Not really. As you see in graph #2, there is a new overly rich
condition throughout the riding range of 2800 to 4800 RPM. In
graph #3, Konrad replaced the long baffles with the
short baffles. While this had little effect on the rich
condition, the bike did gain 3.2hp & 3.7 ft lbs of torque.
Now we move on to graph #4 and a custom map. Removing
excess fuel from the overly rich area resulted in the
target air / fuel ratio of 13:1 all across the RPM band and an
additional .3 hp & 3.6 ft lbs of torque. Now the
bike is running efficiently and the rider enjoys crisper
throttle response, improved gas mileage and overall better
performance. | |
2006 Harley-Davidson Street
Rod Horsepower / Torque
Results

Someday you may hear
the question, "Is it necessary to adjust my bike's fuel
map when I make performance modifications." Keep the above
graph in your tank bag and you can always give an
unarguable answer to that question. The owner of this '06 H-D
Street Rod replaced the stock exhaust with Samson
Ripsaws and brought her in for a little tune-up on the dyno.
As the blue lines on the above graph show, the bike's power
and torque were fluctuating heavily and barely making
it into the low 60's.
Another question you
might hear: "Does the Power Commander work well?" Pull
this graph back out of the tank bag and explain that
a properly mapped Power Commander (and a skilled dyno
tech) helped this Street Rod and its Ripsaws achieve 95hp and
71ft pounds of torque.
| |
2004
Kawasaki ZX-10 Custom Fuel Injection Map Results
Air/Fuel Ratio
Adjustments
Horsepower / Torque
Results

| We'll
call this guy "X," cause he desires to remain anonymous.
(Shhhhhhhh)!! Anyway, we're showing you the kick in the pants
he got after adding a full Force exhaust system, Power
Commander III USB, and a custom map from TNT Performance Dyno.
The final horsepower result of 160.5 was a gain of almost 15
hp over his stock run at 146.1. Add the additional 5.2 foot
LBS of torque he gained (for a total of 77.2) and we're
betting he rode home with a permagrin.
The above graphs represent just the 100%
throttle dyno pulls. What you don't see here are the fuel
mixture adjustments we made at low and mid-range RPM's and
throttle positions which stoked the final numbers up to what
you see
here. |
|
|
2004 Harley-Davidson Ultra Classic
Custom Fuel Injection Map Results
Air/Fuel Ratio
Adjustments

Horsepower / Torque Results

Bob rode
all the way from Venore, TN to map his Ultra-Classic and get
from his bike what he thought was in it. Even with his 95 kit,
flat top pistons, high performance heads, Hooker tunable
true-dual exhaust, and SE air box, he was losing at the green
light next to his girlfriend on her stock model. Low fuel
mileage was also an issue.
Take a look at the
graph labeled "Air/Fuel Ratio Adjustments". The blue line
represents our initial dyno pull, which proved that Bob
was taking off rich, getting progressively richer through 4200
RPM and holding that rich condition all the way up to 6200. We
did take time to clean Bob's air filter (a really important
measure often neglected) and then got busy adjusting the
air/fuel ratio on the dyno.
As the graph labeled
"Horsepower / Torque Results" shows, Bob gained 6.7 horse and
5.8 foot lbs of torque at peak levels. While peak levels are
good for chest-banging table talk, what we like to provide is
a healthy air/fuel ratio across the entire RPM band. As Bob's
'after mapping' results show (see the red lines on the graphs)
he and his Ultra Classic will enjoy the healthy benefits of a
custom fuel-injection map from take-off to
finish. | |
|
2004 Harley-Davidson Road King Fuel
Injection Map Results
Air/Fuel Ratio
Adjustments 
Horsepower / Torque
Results

| We met Craig and his '04 Road King at the Pre-Sturgis Party
at Harley-Davidson of Cool Springs in
Franklin,
TN. He delivered his bike equipped
with a stock motor, SE air cleaner, Stage
1kit, SE 2 into 1
pro-pipe and a Power
Commander with a map down-loaded
from Dynojet's web-site. Our initial
diagnostics test on the dyno, (represented
by the blue lines on
the graph) indicated a lean condition
on the bottom end and a rich condition from
4000-6200 RPM.
With Craig's Dynojet Power Commander and our
custom fuel-injection map
we added or removed fuel as needed.
The results...an additional 5.2 horsepower and
3.4 foot LBS of torque at peak
performance. As you can see
on the graph to the left, Craig can
enjoy the performance increase across his
entire RPM band.
The graph to the right displays the
air/fuel ratio of Craig's '04 Road King
before and after
custom mapping. The blue line
represents the fuel curve prior to uploading the custom
map made
by TNT Performance Dyno. Our target
air/fuel ratio is appx 13/1, which we
achieved with the custom fuel-injection map,
as indicated by the red
line. | | |
 |